Ranger I-Beam Long Travel Kit
$3,550.00
Prismatic all-plate equal-length I-beam kit for Ford Rangers. 3/16″ inner and outer plates form a prismatic shape for maximum cross-sectional strength. Mounts a Dana 44 spindle for serious long-travel performance.
The Prismatic Beam Design — Why It Is Stronger Than Tubing
Most I-beam designs use a round or square tube as the primary structural member with plates welded on. The GIANT MotorSports Ranger I-Beam Long Travel Kit uses a patented all-plate prismatic design — three 3/16\” plates joined in a single welded pass to form a triangular cross-section. No tubing required.
The prismatic shape resists bending in the critical direction (lateral loads from cornering and impact) more efficiently than a tube of equivalent weight. The single-pass weld joining the plates is a continuous weld — not a series of plug welds or tacked seams that can propagate cracks under cyclic loading.
Specifications
- Compatible vehicle: Ford Ranger
- Beam material: Three 3/16\” plates (prismatic cross-section)
- Spindle: Dana 44
- Design: Patented prismatic all-plate
Dana 44 Spindle
Mounts Dana 44 spindles — sourced separately from wrecking yards or aftermarket suppliers. The Dana 44 5-on-5.5\” bolt pattern is standard. If you need a specific bolt pattern for wheel compatibility, call 714-265-1450 to discuss options before ordering.
What You Will Also Need
Dana 44 spindles, Ranger Crossover Steering Swinger Kit, Ranger/Explorer Engine Cage for coil-over mounting, and coil-overs sized to your planned travel. For 86-97 4WD Rangers on the TTB platform, see also the Dana 44 TTB Conversion Kit as an alternative front suspension approach.
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